PRODUCT PROFILE

Custom sized glossy heavy bamboo decking is manufactured through strand weaving technology. Bamboo fibers are crushed, saturated with phenolic resin, and compressed under hydraulic pressure exceeding 1,200 tons. Carbonization at 180-200°C removes organic sugars and starches from the fiber structure. The glossy surface finish is applied through UV-cured aluminum oxide coating with gloss level between 85-90. Custom sizing capability allows boards to be produced in non-standard lengths ranging from 500mm to 4,000mm, widths from 90mm to 240mm, and thicknesses from 18mm to 30mm. Material density ranges from 1.15 g/cm³ to 1.25 g/cm³. The strand woven construction provides structural properties for exterior flooring applications requiring specific dimensional configurations for complex project layouts.

500-4000

mm

Custom Length Range

90-240

mm

Custom Width Range

18-30

mm

Custom Thickness Range

1.15-1.25

g/cm³ · Density Range

≥3,000

lbf · Janka Hardness

180-200

°C · Carbonization Temperature

85-90

Gloss · Surface Finish Level

Material Properties

Custom Sizing Length 500-4000mm · Width 90-240mm · Thickness 18-30mm

Strand Woven Core Crushed bamboo fibers with phenolic resin binder, compressed at ≥1,200 tons

Gloss Coating UV-cured aluminum oxide, abrasion resistant, gloss 85-90

Carbonization Thermal treatment at 180-200°C removes organic compounds

Moisture Resistance Equilibrium moisture content 8-12%, reduced hygroscopic expansion

Core Properties

1

Custom Dimensional Configuration

Boards produced in non-standard lengths from 500mm to 4,000mm, widths from 90mm to 240mm, and thicknesses from 18mm to 30mm. This capability allows matching specific project layouts, reducing on-site cutting waste and installation time. Custom dimensions maintain the same material density and structural properties as standard sized boards.

2

Strand Woven Construction

Compression process at 1,200 tons or more produces material density of 1.15-1.25 g/cm³. Phenolic resin saturation fills fiber voids, creating a structure with reduced water absorption and increased load-bearing capacity. This construction method provides resistance to warping and cupping in outdoor exposure.

3

Gloss Surface System

UV-cured aluminum oxide coating with 85-90 gloss level increases surface hardness and reduces moisture penetration. The coating system provides abrasion resistance for decking surfaces exposed to foot traffic. Gloss finish facilitates cleaning and reduces dirt accumulation on outdoor flooring surfaces.

4

Carbonization Treatment

Thermal modification at 180-200°C removes hemicellulose, starches, and sugars from bamboo fibers. This process reduces equilibrium moisture content to 8-12%, decreasing hygroscopic expansion and contraction. Carbonization also eliminates nutrient sources for decay organisms, providing biological resistance.

Technical Specifications

Construction Strand woven bamboo with phenolic resin

Density 1.15 - 1.25 g/cm³ (EN 323)

Janka Hardness ≥ 3,000 lbf (ASTM D1037)

Surface Coating UV-cured aluminum oxide, 85-90 gloss

Custom Length 500 - 4,000 mm

Custom Width 90 - 240 mm

Custom Thickness 18 - 30 mm

Moisture Content 8% - 12% at factory shipment

◆ Projects requiring non-standard board lengths for complex deck layouts

◆ Commercial decking installations with specific dimensional requirements

◆ Rooftop terrace systems with irregular geometric configurations

◆ Boardwalk and pier constructions with custom width specifications

◆ Pool surrounds requiring specific thickness for elevation transitions

◆ Residential deck projects with non-standard layout dimensions

Custom Sizing Notes

Custom sized boards maintain the same material specifications as standard production. Minimum order quantities apply for non-standard dimensions. Tolerances for custom lengths are ±1.0mm, widths ±0.5mm, thicknesses ±0.3mm.

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Frequently Asked Questions

What is the minimum order quantity for custom sized glossy heavy bamboo decking?

Minimum order quantities for custom dimensions depend on the specific size requested. For length customizations beyond standard 1860mm, the minimum order is typically 500 linear meters. For width and thickness customizations, the minimum order ranges from 300 to 1,000 linear meters based on the tooling adjustments required. Standard size boards in the 1860mm length have no minimum order restrictions.

How does custom sizing affect the structural integrity of the decking boards?

Custom sized boards maintain the same structural properties as standard dimensions. The strand woven construction and density range of 1.15-1.25 g/cm³ remain consistent regardless of length, width, or thickness variations. Longer boards up to 4,000mm require additional joist support at maximum 400mm centers to maintain load-bearing capacity. Thicker boards from 25-30mm support increased joist spacing up to 500mm centers.

What lead time is required for custom sized glossy bamboo decking orders?

Production lead time for custom sized decking ranges from 15 to 25 working days depending on the specific dimensions ordered and current factory capacity. Length customizations require saw line adjustments taking 1-2 days. Width and thickness customizations require press tooling changes taking 3-5 days. Standard size boards in the 1860mm length ship within 7-10 working days. All custom orders include dimensional inspection and quality verification before shipment.

Are custom sized boards available with the same UV-cured gloss coating as standard products?

Custom sized boards receive the same UV-cured aluminum oxide coating system as standard production. The coating application process operates on a continuous line, applying consistent coating thickness and gloss level of 85-90 across all board dimensions. Custom width and thickness variations do not affect coating adhesion or performance. Surface abrasion resistance remains at AC4 rating per EN 13329 standards.

Ningguo Kuntai Bamboo and Wood Co., Ltd. is located in Ningguo, Xuancheng City, Anhui Province, known as the "Bamboo Village," where large quantities of bamboo plants grow. "Huihuang Bamboo," established in the year 2002, has now set up a large manufacturing site in Anhui, a modern factory named KUNTAI, which covers an area of 30,000 square meters. We are China Custom Sized Glossy Heavy Bamboo Decking Heavy Duty Weatherproof Durable Outdoor Deck Flooring Manufacturers and Custom Custom Sized Glossy Heavy Bamboo Decking Heavy Duty Weatherproof Durable Outdoor Deck Flooring Factory. KUNTAI is a professional manufacturer of outdoor strandwoven bamboo decking, bamboo flooring, bamboo wall-cladding and siding, bamboo panels, plywood, bamboo boards, bamboo timbers and beams, bamboo ceiling and roof, as well as bamboo garden furniture. We have obtained the certificates of FSC, CE, SGS, and ISO9001, ISO14001. We are the holder of a US patent for outdoor bamboo decking (No.. US11148318) and are authorized by the US patent as a manufacturer and exporter in China. Clients and customers are welcome to visit our factory.