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High-quality material selection lays a solid foundation
From bamboo to heavy bamboo stable boards, it takes many complex processes. The selected bamboo must be de-noded and split, and then carbonized at high temperature and high pressure to remove perishable substances such as sugar and starch inside the bamboo, while changing the bamboo fiber structure to make it more compact. Then, through reorganization technology, the bamboo fibers are rearranged under high temperature and high pressure to further increase the density of the bamboo, and the strength is far greater than that of ordinary bamboo, and can even be comparable to high-end wood. This high-density characteristic provides a fundamental guarantee for the firmness of the stable board, and even if ventilation slots are opened in subsequent processing, it has a stronger ability to resist damage.
Scientific design guarantees structural strength
Accurate consideration of the location of ventilation slots
The location of ventilation slots directly affects the structural strength of the stable board. During the design stage, engineers used professional mechanical analysis software to fully simulate the stress conditions of the stable board in different usage scenarios. They built a three-dimensional model to simulate the pressure distribution of the stable board when the horse walks, stands, jumps, or even kicks violently.
After a lot of simulation and data analysis, the key load-bearing parts of the board are accurately located, so that the ventilation slots are set in the non-main load-bearing area. Taking the common rectangular stable board as an example, when it is subjected to vertical pressure, the four corners and the center area of the board are the main stress points, and the ventilation slots are cleverly distributed on the edges of the board to ensure that the pressure can be transmitted along the reasonable stress path of the board. The existence of the ventilation slot will not destroy this stable stress structure, so that the board can evenly disperse the pressure and maintain overall stability.
Ingenious use of edge reinforcement technology
In order to further reduce the impact of the ventilation slot on the structural strength, Kuntai Bamboo and Wood uses a unique reinforcement process on the edge of the slot heavy bamboo stable board. After many tests and improvements, the company's R&D team has developed a set of effective edge treatment solutions.
At the edge of the ventilation slot, a special bamboo fiber reinforcement strip will be installed first. This reinforcement strip is woven from high-strength bamboo fiber. Its fiber orientation matches the fiber structure of the main body of the stable board. It is tightly attached to the edge of the ventilation slot through the hot pressing process, just like adding a solid armorto the slot, enhancing its tear resistance and deformation resistance. For some stable boards with special specifications, precise hot pressing technology is also used to make the bamboo fibers at the edge of the ventilation slot more tightly combined, thereby improving the density and strength of this area.
This reinforcement treatment not only improves the durability of the ventilation slot, but also makes up for the structural strength that may be lost due to slotting to a certain extent. Even in the long-term use process, facing the frequent friction and collision of horses, the ventilation slot is not prone to cracking, deformation and other problems, and the stable performance of the stable board is always maintained.
Optimized design of the overall structure
The four-sided flat heavy bamboo stable board is not an isolated board. In actual use, its splicing method also has an important influence on the structural strength. Kuntai Bamboo and Wood draws on the wisdom of mortise and tenon joints in traditional Chinese architecture, adopts an innovative mortise and tenon joint splicing structure, and optimizes it in combination with the design of the side ventilation slots.
Each stable board has a precisely matched tenon and mortise on the edge. When multiple boards are spliced ??together, the tenon and mortise fit tightly together to form a stable connection. What's more clever is that the ventilation slots on the boards can be precisely aligned when spliced ??together to form a coherent ventilation channel, which not only ensures the smoothness of air circulation, but also enhances the connection strength between the boards through the mortise and tenon structure.
This design is like the mortise and tenon craftsmanship in ancient architecture, allowing the stable boards to support each other and resist pressure together when facing external force impact. Whether it is the impact from the activity of the horse or the deformation caused by environmental factors, the adjacent stable boards can work together to bear the force, effectively reducing the risk of structural weakening caused by the existence of ventilation slots, making the entire stable structure more solid and reliable.
Strict testing verifies reliable performance
As a professional bamboo manufacturer with multiple authoritative certifications such as FSC, CE, SGS, ISO9001 and ISO14001, Kuntai Bamboo and Wood has extremely high requirements for product quality. During the production process of the slotted heavy-duty bamboo stable board, each board must go through multiple rigorous testing procedures.
In view of the impact of ventilation slots on structural strength, the company has specially set up experimental projects such as static load testing and dynamic impact testing. In the static load test, the pressure of horses standing for a long time is simulated, the stable board is placed on a professional test platform, the pressure is gradually increased, the deformation of the board is observed, and the data is recorded in real time. In the dynamic impact test, by simulating the impact force of a horse's sudden kick, a special impact device is used to perform an impact test on the edge of the ventilation slot and the entire board to check whether the edge of the ventilation slot will be damaged and whether the board will have structural deformation.
A large amount of experimental data shows that even if ventilation slots are opened, the excellent structural strength can still be maintained, which fully meets the needs of daily use in the stable. Kuntai Bamboo and Wood owns the US patent for outdoor bamboo flooring (patent number US11148318), and has obtained US patent authorization for production and export in China. This patented technology has also been applied to the production of stable boards, optimizing multiple links from material processing to structural design, further improving the performance of the product. Whether it is a small stable in a residential area or a professional stable in a large equestrian club, the trough-type heavy bamboo stable board has won the trust of many customers with its reliable structural strength and good ventilation performance.
Excellent performance in practical applications
In actual application scenarios, the structural strength advantages of the trough-type heavy bamboo stable board are fully reflected.
In such an environment, horses can enjoy good air circulation, effectively reduce the risk of dampness and mildew, and move in a safe and stable space. In addition, in horse farms in rainy areas in the south, the stables are in a humid environment for a long time. Kuntai's stable board, with its high-quality material selection and excellent structural design, not only resists the erosion of humid air, but also the ventilation slots continue to play a role, maintaining smooth air circulation, creating a healthy and comfortable living environment for horses.
Green and environmental protection coexist with quality
In addition to structural strength and ventilation performance, the trough-type heavy bamboo stable board also has the characteristics of green and environmental protection. As a renewable resource, bamboo has a short growth cycle and can be mature in 3-5 years. Compared with trees, it has higher sustainability. During the production process, the company strictly follows environmental protection standards and adopts low-energy and low-pollution production processes to reduce the impact on the environment.
The product not only meets the requirements of modern buildings for environmentally friendly materials, but its natural bamboo properties can also create a healthy and comfortable living environment for horses. The stable board has a natural texture and elegant color, adding a unique beauty to the stable. At the same time, its surface is smooth and has no sharp edges to avoid harm to the horses.